A system is not finished with delivery, but with the first good shift.

Commissioning

Between the accepted system in our factory and the reliably running system in your production lies the move into an unfamiliar environment.

Service inquiry

1 · The challenge

Your media supply, your cycle constraint, your staff, your components

This is exactly where it is decided whether the values reached in our factory stand reproducibly at your site as well.

The handover is therefore not an administrative act, but the last technical section of the project.

2 · Why there is a second acceptance

The agreed values are verified twice

And for good reason.

Factory acceptance test (FAT)

Ensures before shipping that the system reaches the required residual contamination values. If they are not reached, the system does not leave the factory.

Site acceptance test at the customer (SAT)

Repeats the verification under the real conditions of your production.

Only the second acceptance proves what the first promised — under your media supply, with your components, in your line.

Technical cleanliness and residual contamination

3 · What happens on site

Five steps in the order of the project workflow

From installation at your site

01InstallationSetting up and connecting the system in your production.
02CommissioningRunning in the process, alignment with the real conditions.
03Site acceptance test (SAT)Verification of the agreed values on site.
04Operator trainingYour staff get to know the system on the system.
05Ramp-up supportSupport of the series ramp-up — over days or weeks, depending on the project.

Ramp-up support is the point that distinguishes ITR from a mere delivery: the ramp-up is not left to itself, but supported over days or weeks until the process stands stable.

This excerpt starts at installation. How the project runs before that — from the order through design engineering and manufacturing to the factory acceptance test — is in the complete project workflow.

The complete project workflow Operator training

Compact continuous cleaning system with open loading opening, in front of it a mobile loading trolley with wire basket; on the right the control cabinet with operator panel, above it side channel blower and signal tower — Connected, wired, ready for loading: the trolley used to load the system belongs to it — the first shift starts at this handover, not at the control cabinet.

4 · The result

The support passes seamlessly into long-term service

Maintenance, spare parts, retrofit — from the first shift.

From the first shift the system is recorded in the digital machine database: documentation, circuit diagrams, maintenance intervals, accessible via the QR code on the system.

Service at a glance Digital system lifecycle

Questions and answers

Frequently asked questions about commissioning

What is part of commissioning?

Installation, commissioning, site acceptance test at the customer, operator training and ramp-up support. Ramp-up support is the point that distinguishes us from a mere delivery: the series ramp-up is not left to itself, but supported over days or weeks, depending on the project, until the process stands stable.

Why are there two acceptances?

Because only the second proves what the first promised. The internal factory acceptance test ensures before shipping that the system reaches the required values; if they are not reached, the system does not leave the factory. The site acceptance test at the customer repeats the verification under your media supply, with your components, in your line.

Direct contact

AddressITR GmbH powered by Zippel
Hauptstraße 31
93186 Pettendorf
Pettendorf bei Regensburg

Phone+49 (0) 9409-777 3598
Fax +49 (0) 9409-777 3607

Emailinfo@itr-anlagenbau.com