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Mesh basket with diagonal struts and a central drive hub on the transfer station, in the background out of focus the stainless steel wall of the system

When it is not the individual part that runs through the system, but the batch.

Basket Cleaning

1 · The challenge

“How do I reach every part in this batch equally well”

Not every component is clamped and oriented individually.

For small and mass-produced parts that would be neither economical nor necessary — they run through the process as a batch. That shifts the actual question: no longer “how do I reach this one part”, but “how do I reach every part in this batch equally well”.

2 · Engineering considerations

The basket is not a means of transport but part of the process

In basket cleaning, parts are processed as a batch in the basket.

It determines how the parts lie, how the process medium gets through between them and whether areas cover each other.

That makes the workpiece fixture the decisive design element here.

If parts lie unfavorably on top of each other, the same unreachable zones arise as with the spray shadow — only not from the geometry of the component, but from the position in the batch.

Mesh basket with diagonal struts and a central drive hub on the transfer station, in the background out of focus the stainless steel wall of the system
A mesh basket with diagonal struts and a central drive hub: mesh size, struts and axis of rotation co-determine how the process medium gets through between the parts.
Gripper on a lifting axis above a mesh basket on the chain conveyor, behind it the safety fence of the cell
The batch is handled as a whole: the gripper sets the basket onto the conveyor, not the individual part.

3 · How it relates to the other methods

A batch in the basket can be sprayed, immersed or flooded

Basket cleaning describes how the component gets into the process — not how the process medium acts.

It is therefore combined with the other methods. With bulk parts, as a rule, a flooding system within a chamber cleaning system is used.

4 · Where the method is used

Chamber and immersion cleaning systems, depending on the task

Depending on the task, batch processes run in chamber and immersion cleaning systems.
  • 01

    Chamber cleaning systems

    For changing components, processed batch by batch.
  • 02

    Immersion cleaning systems

    When the batch has to be fully immersed.

Questions and answers

Frequently asked questions about basket cleaning

What is basket cleaning?

A method for parts that are processed as a batch in the basket instead of being clamped individually. The basket is not a means of transport but part of the process: it determines how the parts lie, how the process medium gets through between them and whether areas cover each other. If parts lie unfavorably on top of each other, the same unreachable zones arise as with the spray shadow.

Applications

One task on which this method is decided

One worked-out task names basket cleaning as a possible method. What tips the balance in it is on its own page.

Each case sets out the design factors, the possible system concepts and the methods in detail — here you only find what it is about.

Gearbox housing

Besides the housing, gearbox components and gears run through the same production, and on them the task presents itself differently: many parts of the same kind, and the contamination sits between the teeth. Guided through the system one at a time, no cycle carries the required number.

This case does not inevitably lead to basket cleaning. Which method it becomes arises from the interplay of the design factors — the method is the result of the system design, not its starting point.

Direct contact

AddressITR GmbH powered by Zippel
Hauptstraße 31
93186 Pettendorf
Pettendorf bei Regensburg
Phone+49 (0) 9409-777 3598
Fax +49 (0) 9409-777 3607